Introduction to the Automatic Splicer

The Automatic Splicer is an essential machine in a corrugator line, designed to join a new paper roll to the running roll without stopping the production line.

During corrugated board production, when the current paper roll is nearly exhausted, the splicer automatically connects a new roll to the running paper web. This ensures continuous production and stable operation of the corrugator line.

By eliminating downtime during roll change, the automatic splicer helps increase production efficiency, reduce waste, and maintain stable board quality.

Main Functions of the Automatic Splicer

Automatic Paper Splicing

The machine automatically joins a new paper roll with the running roll, allowing the corrugator line to operate continuously.

Synchronization with Line Speed

The control system synchronizes the splicing process with the operating speed of the corrugator line, ensuring stable and reliable splicing.

Reduced Material Waste

The precise splicing process helps minimize paper waste and improve raw material utilization.

Main Components of the Splicer

A typical corrugator splicer consists of the following main components:

Paper Roll Holding Mechanism

Holds the new paper roll securely before the splicing process begins.

Paper Cutting System

A cutting mechanism trims the tail end of the running roll during the splicing process.

Tape Splicing System

Uses specialized adhesive tape to securely connect the two paper webs.

Automatic Control System

PLC control and sensors ensure accurate splicing and synchronization with the production line.

Technical Specifications

Advantages of the Automatic Splicer

Continuous Production

Allows paper roll change without stopping the corrugator line.

Higher Production Efficiency

Reduces downtime during paper roll replacement.

Reliable Splicing Quality

Ensures stable and secure splicing without affecting board quality.

Reduced Raw Material Waste

Improves paper utilization and reduces production losses.

Role in a Corrugator Line

In corrugated board production, the automatic splicer plays an important role in:

• Quickly replacing paper rolls

• Maintaining continuous production

• Improving overall corrugator efficiency

This machine helps optimize productivity and operational efficiency in corrugated packaging plants.